In the automotive and motorcycle manufacturing industry, automatic painting lines are considered the “heart” that determines the final product’s quality. Beyond aesthetics, paint also serves as a protective shield, enhancing durability and reinforcing brand value. However, it remains one of the most complex challenges in industrial automation.
With 26 years of experience in industrial automation, Tan Phat ETEK has become a pioneering company in Vietnam in designing, integrating, and implementing automatic painting lines for automotive and motorcycle manufacturing plants.
Challenges for Automotive and Motorcycle Manufacturers
- High aesthetic requirements: Painted surfaces must be uniform, flawless, and resistant to color deviation.
- Durability and corrosion resistance: Paint layers must withstand harsh weather and environmental conditions.
- Environmental standards: Minimize VOC emissions, ensure workplace safety, and maintain eco-friendliness.
- Optimized production efficiency: High speed, stable operation, with easy data traceability and quality management.
Solutions from Tan Phat ETEK
1. Automatic painting line for motorcycle manufacturing plants
Client: A European two-wheeler manufacturer with a plant in Vietnam.
- Integration of high-pressure spray painting robots with absolute precision.
- Closed-loop paint supply system, reducing chemical consumption.
- ISO Class standard paint booth, controlling airflow and dust.
- Exhaust gas treatment and VOC solvent recovery, meeting environmental standards.
→ Ensures color consistency, extends product lifespan, and reduces operating costs.
2. Automatic painting line project for electric vehicle manufacturing plants
Client: An electric car manufacturer in Vietnam.
- Smart painting robots combined with real-time film thickness sensors.
- Intelligent paint booth with automatic adjustment of airflow, pressure, and temperature for each vehicle model.
- Factory-wide SCADA system: Manage and store production data, trace quality for each vehicle frame.
Representative production lines:
- Electrostatic painting line for car seat frames – 750,000 sets/year.
- Two-tone painting line – capacity 8 JPH NET and 15 JPH NET.
- Bumper painting line – capacity 6–8 JPH NET.
→ Increases production efficiency by 20–30%, ensures uniform quality, and reduces waste.
Automatic robotic painting lines for automotive and motorcycle components.
3. Exporting automatic painting lines to international markets
Markets: India, Indonesia, Philippines.
- Capacity: 50,000 vehicles/year.
- Integrated solutions with ABB, Yaskawa, and KUKA robots.
- Compliant with international standards, elevating the reputation of Vietnamese technology worldwide.
→ Affirms Tan Phat ETEK’s capability in delivering large-scale automatic painting line projects.
Factors Behind Tân Phát ETEK’s Success
- Expert Engineering Team: Hands-on experience spanning mechanics, control programming, and paint material technology.
- Total Solutions: Survey – layout design – production flow analysis – robot/PLC programming – commissioning – maintenance.
- Advanced Integrated Technologies: Industrial robots (ABB, Yaskawa, KUKA), MES/SCADA, intelligent feeding systems, mist paint booths, electrostatic painting.
- Operational Optimization: Energy saving, cost reduction, enhanced autonomy in production management.
Total Solution for Automatic Painting Lines | ETEK
Project Execution & Organizational Capability
Beyond technology, Tân Phát ETEK’s organizational and project execution capability is the key differentiator that earns the trust of major domestic and international corporations.
- Cross-Industry Experience: Accumulated from numerous local and global projects.
- Professional Project Management: Applying international PMP standards with strict control over schedule, quality, and safety.
- Dedicated PM & PIC Teams: Efficient coordination ensures no one is left behind.
- Global Partnerships: Collaborations with ABB, Yaskawa, KUKA… to deliver world-class painting lines.
- International Deployment: Success in India, Indonesia, and the Philippines proves strong capability in cross-border project management.
Thanks to the synergy between modern technology and professional project management, Tân Phát ETEK has become a strategic partner for the automotive and motorcycle industry in implementing large-scale automatic painting lines.
Conclusion
From domestic projects to international markets, Tân Phát ETEK has affirmed its role as a strategic partner for automotive and motorcycle manufacturers in deploying automatic painting lines. Beyond delivering superior quality, we are committed to sustainable, cost-effective, and eco-friendly solutions.
If your business is seeking a modern, stable, and efficient automatic painting line solution, Tân Phát ETEK is your top choice.
