Project Introduction
On July 12, 2024, ETEK GREEN – a member company of Tân Phát ETEK Group – officially completed, tested, commissioned, and handed over the Door Closer Painting Line System to ASSA ABLOY Vietnam Hardware Structure Co., Ltd.
The factory is located at CN2E, Deep C 2B Industrial Zone & Maritime Services, Dinh Vu – Cat Hai Economic Zone, Hai An, Hai Phong, and is one of the modern manufacturing facilities of ASSA ABLOY Group – the world’s leading corporation in door opening and access control solutions.
After more than four months of implementation since the contract signing, ETEK GREEN successfully completed the entire turnkey project — from design, fabrication, installation, to commissioning and handover — meeting all technical and quality requirements set by the client.
Project Objectives and Requirements
ASSA ABLOY set the goal of building a modern, eco-friendly, and high-performance door closer painting line that ensures consistent quality in accordance with international standards.
The system requirements include:
- Maximum automation of all painting processes.
- Application of water-based painting technology that is environmentally friendly.
- Production capacity of 500,000 products per year.
- Energy efficiency, easy maintenance, and safe operation.
Comprehensive Solution from ETEK GREEN
With many years of experience in providing turnkey industrial painting line solutions, ETEK GREEN designed and integrated an optimized system that includes:
- Spray tunnel pretreatment system: Hot water washing, degreasing, water rinsing, and air drying to ensure a clean surface before painting.
- Enclosure room and dust removal booth: Maintain a clean environment that meets painting quality standards.
- Automatic primer and topcoat spray booths: Equipped with electrostatic disc spray machines to improve coating efficiency and reduce paint consumption.
- Manual spray booth: For special parts or surfaces requiring manual finishing.
- Pretreatment and post-paint curing ovens: Optimize drying temperature to enhance color durability and adhesion.
- Overhead conveyor system: Automatically transports parts through each stage, reducing manual handling time.
- Exhaust treatment system: Meets environmental standards and minimizes paint and solvent emissions.
Project Results
✅ Schedule: The project was completed on time, within just four months of construction.
✅ Performance: Achieved a production capacity of 500,000 products per year, with stable operation and a high level of automation.
✅ Quality: Ensured uniform paint color and high gloss, meeting ASSA ABLOY’s international quality standards.
✅ Environment: Utilized water-based paint technology and an exhaust treatment system compliant with both Vietnamese and international environmental standards.
Value Delivered to the Customer
The completion of this project has enabled ASSA ABLOY Vietnam to enhance its production capacity, optimize the painting process, and reduce labor and material costs. At the same time, ETEK GREEN’s solution supports the company in achieving its sustainable development goals, promoting green, clean, and efficient manufacturing.
Conclusion
The door closer painting line project for ASSA ABLOY Vietnam once again affirms ETEK GREEN’s turnkey contracting capability in implementing large-scale industrial automation and painting line projects, meeting strict requirements for quality, progress, and green technology.
👉 ETEK GREEN – A leading partner in painting line and industrial automation solutions in Vietnam.
